Hanging Barn Doors – What To Look For..

Barn Style Interior Doors

Barn doors might be better left on barns. I currently receive about a call a month to ask if I can deal with a hotel sliding barn door injury. This is a trend that has continued since hotel designers decided that it might be an excellent concept to set up sliding type barn doors to separate bathrooms and other areas from the hotel guest bedroom.

The 1st time I saw a door of this type installed in a newly renovated accommodation, I immediately believed that this is an accident waiting to take place. It was either going to produce a pinch injury, a crush incident, or even the door would certainly fall from the hanging rail and smash into someone. I used to be more concerned that unattended children having fun with these doors would get seriously injured.

Sure enough, inside a month of seeing this kind of door installation, the calls started getting into the office. These calls have already been ongoing for the past four years.

The peculiar part of these installations is there are way too many small hardware component pieces that will become loose and ultimately fall off causing detachment of the door. Various manufacturers use different types and qualities of materials to make the doors slide, however, most door systems are susceptible to the identical problems. They loosen, break apart, fall from their track or move out of adjustment ultimately causing serious personal injuries of hotel guests since the sliding doors disconnect from their hanging hardware in one way or another.

What Fails? Defectively operating accommodation barn doors have formulated injuries in many different ways. Hanger bars are becoming detached from your wall. Guide rollers and limiters have become disconnected. Screws have gone missing and were unchecked. Door hangers have lost their grip. Rollers have cracked and broken. Rubber stops have disappeared. The base plates and screws that maintain the door from swinging away from the wall have broken or disconnected completely through the floor. Rust has affected the hardware due to moisture through the bathroom, and parts have seized. Glass doors have shattered as a result of stresses imparted since the door has been pushed into obstructions when they are out of alignment.

When depositions of hotel staff are taken plus they are asked about how the barn door systems are maintained, the typical answer is “we don’t do much”. Sometimes they promise that they have boxes of replacement parts left from your original installation, and “once we notice something wrong, we go get among those spares”. Many hotels claim that they make routine inspections with their guest rooms, however i haven’t encountered one hotel that pays the needed focus on these doors, despite an injury incident occurs.

In most hotels the housekeepers are involved in cleaning and preparing the rooms for brand new guests. Those housekeepers are the only search for room condition prior to a new occupancy. Housekeeping concerns are usually restricted to quickly checking to see if the carpet is soiled, trash can liners have been in place, your bed sheets are clean, and toiletries are in spot in the toilet. Housekeepers do not have the skill set, time in the room or training to examine loose hardware on sliding barn doors. Some managers have claimed which they inspect the rooms with other hotel personnel on the routine scheduled cycle, however inspections are often too far apart. Quarterly or perhaps monthly room checks are inadequate to counteract the daily changes that occur using the hardware of all barn style doors. I have never seen any info on specific barn door hardware inspections. Generally, life safety and room security are definitely the extent of any door inspections, if those issues are even evaluated.

What Type Of Parts Have A Sliding Barn Door? Installations and hardware of those barn door systems often include as much as 30 separate components. You will find bracket hangers that are connected to the top of the some form of a slab door. Doors can weigh over 200 pounds based on the entrance width, thickness, and height. The entrance hangers are attached to a roller of some type. These rollers can be produced from steel, rubber, plastic or aluminum. Glass doors are hung using slots or holes which have been precut inside the glass prior to tempering. Glass doors have hardware that must be gasketed with rubber or plastic to keep metal components from making exposure to the glass directly. All doors using rollers are held in place having an axel or screws. Next, the rod or bar stock that these particular rollers move on has to be properly connected to the wall.

To make sure that the carrier rods or bars are safely mounted, there should be steel backing plates or wooden blocking in the appropriate location of the adjacent wall. Sometimes, a renovation in the room has not yet included these backing materials, and also the hanging rods are founded into drywall alone. The brackets that mount these rods or brackets have to be positively located into some formidable blocking materials, and appropriately mounted using proper screws designed to keep up with the weight of the door and sliding systems. Deformation of the finished drywall surface, because of the weight of improperly designed systems, has created looseness in the hanging tracks, and ultimately led to barn door failures.

Many barn door carriers have only a top-notch roller and depend on a bar or bit of metal to help keep the entrance from lifting from the hanging track. Even more sophisticated systems might have both a high and bottom roller to limit the movement in the door when the door is inadvertently pushed up by usage. Most wooden or metal barn door hardware sets require a slot cut into the base of the entrance to ensure that a flat plate, screw or t shaped piece of metal are able to keep the entrance from swinging diagonally away from the opening when used. Glass barn doors usually have L shaped floor guides to direct the travel in the sliding door. Not all the barn door system has this bottom part of hardware and some are extremely weak.

In addition to these basic components, additionally, there are additional stop pieces, limiters, snubbers as well as other regulating pieces that retain the door on the hanging rod or bar stock, based upon the program, manufacturer, and style of the door hardware. Some barn doors are basically glass sheets. These doors are often tempered or manufactured from laminated safety glass. Moving doors manufactured from glass can spontaneously shatter because of stresses imparted to the glass around when manufactured. Glass doors used for these otrwje door installations are like all other glass doors. They could be afflicted with previous use, impact from vacuums or other normal operational conditions. Sometimes holes or slots prepared within the glass that are used to hang the doors become stressed and the door shatters without warning. Using a sliding glass door includes increased probability of failure because it is a moving bit of glass. Glass is usually not as resilient to stresses being a solid wood or even a metal door and enhances the potential for injury.