When every penny counts, manufacturers look to wire processing equipment suppliers to help cut production costs and boost the cost per lead. To assist in your following equipment purchase, Komax offers five things to learn about automatic crimping machines.
In today’s competitive business environment, wire harness manufacturers are winning contracts by the penny. When every penny counts, manufacturers turn to wire processing equipment suppliers to assist cut production costs and boost the cost per lead. With more and more OEMs requiring suppliers to fulfill quality standards such as the IPC/WHMA-A-620 and SAE AS7928 (for aerospace), wire crimping is always a hot topic inside the wire processing industry. Every company should understand five important aspects before purchasing terminal crimping machine.
A fast Search on the internet for wire crimping machines will return a number of potential suppliers with diverse product offerings. Machines that cover anything from semi-automatic loose-piece crimping to fully automatic measure, cut, strip, and terminate are all available available on the market. But how can you determine which crimping machine to pick? It’s vital that you run a production analysis of all the current jobs to higher understand the volume of crimps needed for each. From there, a firm can check with an applications or sales engineering specialist to ascertain the saving money between semi-automatic and fully automatic machines.
Product innovation, specially in industries like automotive, military, and aerospace, is a main reason for an OEM’s long-term sustainability. As products and applications evolve, so will the wire harness requirements from the customer. How will these application changes affect future production requirements? When it comes to fully automatic crimping machines, the flexibility in the machine should work as a defining characteristic to get a typical contract manufacturer. Double crimping, MIL crimping, ferrule crimping, tinning, and seal insertion are all common applications among North American OEMs.
As different industries possess different challenges, customers should plan accordingly to fulfill these requirements with an open-platform crimping machine. Customers should always think about the future and just how their wire cutter will meet the requirements for business in 5 years and beyond.
Customer and technical service must be open to clients who purchase capital equipment. As numerous customers count on one fully automatic crimping machine for those their production needs, technical services are critical inside the instance a machine stops running. Some suppliers train and certify their technicians across all products while others train technicians just for specific product categories. Make sure you carry out the research and comprehend the service structure of your supplier and credentials for each service technician.
Among the fastest methods to cut costs is usually to reduce unnecessary scrap material. Crimp force analyzing (CFA) software can detect inaccurate strip lengths, missing strands, crimp height, and insertion depth. Although companies today may not utilize CFA, making the required changes to include CFA may pay dividends on a small investment, as you reduce the quantity of faulty crimps and reduce your manufacturing costs.
Not every crimping machines are alike, and in terms of the accurate repeatability of wire crimps, quality matters. Word-of-mouth referrals are often by far the most dependable in determining dexjpky35 accuracy of the supplier’s marketing message while identifying the good and bad points of your machine. Be prepared to ask key questions for example what kind of feasibility testing the machine has endured prior to product launch. The lowest-priced, copper wire stripper may look good in writing, however the potential issues, like crimp repeatability, inside an aging machine may affect its long-term ROI.
In most, there are numerous more factors a prospective customer and current wire harness manufacturer should identify when evaluating their automatic crimping processes, including wire type and quality, applicator, and also the weather environment. An automated crimping machine is actually a long term investment and each business need to look at its current production needs along with its future capabilities.